Product Overview
The BD-04 series is a compact brushed DC diaphragm pump platform designed for OEM equipment that needs stable air pressure, vacuum suction, or clean gas transfer in limited installation space.
This brushed series includes:
- BD-04A→ pressure type mini DC air pump
- BD-04V→ vacuum type mini DC vacuum pump
Both versions are designed for compact systems that need balanced flow performance, easier integration, and practical pressure or vacuum capability without moving to a much larger pump structure.
Core Selling Points of This Brushed Mini DC Air Pump and Vacuum Pump
1. One Brushed Platform for Pressure and Vacuum
The BD-04 series includes both BD-04A and BD-04V, making it easier for OEM customers to develop pressure and suction variants based on one compact pump family.
2. Balanced Flow Output for Small Devices
With 11–20 L/min flow, the series provides practical output for compact equipment that needs stable air transfer, pressure buildup, or suction recovery.
3. Reliable Pressure Option for Air Pump Applications
The BD-04A version provides 2.5–3.5 bar output, suitable for compact pressure systems, air transfer modules, and small pneumatic equipment.
4. Stable Vacuum Option for Suction Applications
The BD-04V version provides -75 to -80 kPa vacuum, making it suitable for compact suction systems, vacuum holding, and personal care devices.
5. Multiple Voltage Options for Easier System Matching
The brushed series supports 6V / 12V / 24V, helping customers match the pump to portable, battery-powered, or fixed-power equipment platforms.
6. Compact Structure for Embedded Installation
The catalog shows the BD-04 brushed version at about 40 × 72 × 101 mm and 305 g, which helps OEM customers use it in compact products without sacrificing too much output.
What Are the Key Specifications of This Brushed DC Diaphragm Pump?
| Product Model | BD-04A | BD-04V |
| Pump Type | mirco diaphragm pump | |
| Voltage | 6V / 12V / 24V | |
| Max Flow | 11–20 L/min | |
| Max Pressure | 2.5–3.5 bar | / |
| Max Vacuum | / | -75 to -80 kPa |
| Power | 7–16 W | |
| Noise | 50–65 dB | |
| Motor Type | Brushed motor | |
| Life Expectancy | 1000 hours | |
| Weight | Approx. 305 g | |
| Dimensions | Approx. 40 × 72 × 101 mm | |
| Media | Air / clean gas | |
| Wetted Materials | EPDM / FKM | |
| Working Mode | Intermittent / continuous depending on load point | |
How Does This Brushed DC Air Pump and DC Vacuum Pump Perform Under Real Load?
The BD-04 brushed series is offered as a compact performance platform rather than a single fixed-output model. In actual project selection, engineers should match the version according to real pressure or vacuum demand.
BD-04 seriesFlow vs Pressure vs vacuum
Flow curve of BD-04 series DC diaphragm pump showing performance changes under vacuum and pressure conditions.
What Are the Dimensions and Installation Details?
The BD-04 series adopts a side 4-hole mounting design with 4 mm mounting holes for more stable installation. It is suitable for compact equipment that requires secure fixing, easier assembly, and better structural support during operation.
BD-04A/V Dimensional Drawing
Dimension drawing of brushed DC diaphragm pump showing installation size, mounting holes, pump head structure, and air port dimensions for OEM integration.
Which Media and Materials Is This Mini Brushed Diaphragm Pump Compatible With?
The BD-04 series is intended mainly for air and clean gas transfer. Material selection should be based on actual media, humidity level, corrosion risk, and durability target.
Standard EPDM
| Media Type | Notes |
| Clean air | Standard application |
| Inert gas | Final compatibility should be confirmed by project |
| Mild moisture air | Cost-effective and suitable for general humid air conditions |
Enhanced FKM
| Media Type | Notes |
| Inert gas | Recommended when better chemical resistance is needed |
| Corrosive gas | Better chemical resistance and higher temperature resistance |
What Applications Is This Brushed DC Air Pump and Vacuum Pump Suitable For?
As a brushed DC diaphragm pump platform, the BD-04 series is suitable for compact equipment that needs either positive air pressure or negative vacuum suction.
1. Beauty and Personal Care Devices
Compact beauty devices often require stable suction or airflow in a small installation space. The key concern is usually controllability, smooth operation, and integration flexibility rather than only peak output.
Key parameters: compact size, stable suction or airflow, smooth response, low-noise system integration
Recommended configuration:
- Vacuum type: BD-04V — 15 L/min, -80 kPafor compact suction and negative-pressure beauty functions
- Pressure type: BD-04A — 11 L/min, 2.5 barfor gentle airflow or compact pneumatic support.
- If stronger airflow or faster pressure response is needed, BD-04A — 15 L/min, 3 bar can also be considered
2. Portable Medical and Laboratory Devices
Portable instruments need compact pumps that support stable air transfer, vacuum generation, or pneumatic support in embedded systems.
Key parameters: compact size, stable output, voltage matching, media compatibility
Recommended configuration:
- Pressure requirement: BD-04A — 15 L/min, 3 barfor compact air transfer and moderate pressure support
- Higher pressure requirement: BD-04A — 20 L/min, 3.5 barfor systems needing stronger pressure capability
- Vacuum requirement: BD-04V — 15 L/min, -80 kPafor stable vacuum generation in portable instruments
- If the system only needs moderate suction, BD-04V — 11 L/min, -75 kPa is also a practical option
How Do I Choose the Right Version of This Custom DC Pump?
- If you need quieter and more stable operation, choose a brushless version.
For beauty devices used close to the face or skin, low noise and stable performance are very important. A brushless pump is usually the better choice because it offers smoother operation, longer life, and a better user experience. - If you need adjustable suction or airflow, choose a PWM control version.
Many beauty devices require different working levels for different treatment modes. A PWM-controlled pump makes it easier to adjust suction or airflow and achieve more precise control. - If the pump may contact moisture, mist, or chemical residue, choose suitable wetted materials.
For beauty applications involving humid air, skincare residue, or special media, selecting appropriate materials such as EPDM, FKM, or PTFE can improve durability and reduce the risk of early failure. - If your working media includes moisture or aggressive gas, upgrade sealing materials.
EPDMand FKMshould be selected according to the actual medium and environment. This follows the material-selection logic required by your page planning document. - If your system must run continuously, verify temperature rise and real load point.
Continuous operation should always be checked under final tubing, pressure, or vacuum load conditions.
Real Product Cases Using This Brushed DC Air Pump and Vacuum Pump
Case 1: Portable Pressure Therapy Device
Product background
This type of device needs a compact air pump to generate stable pressure in a limited internal space.
Core requirement
The pump must provide practical airflow, moderate pressure, and easier voltage matching for an embedded pneumatic system.
Application challenge
The product structure is compact, so the pump cannot be oversized. At the same time, the system still needs enough pressure output for stable air-path support.
Recommended pump solution
For this type of product, BD-04A is the more suitable brushed version because it can provide 3 bar pressure with 15 L/min flow in a relatively compact structure.
Application result
It is suitable for compact pressure-support products that need a balance of output capability, installation flexibility, and practical OEM integration.
Case 2: Beauty Suction Device
Product background
Beauty and personal care devices often need a compact vacuum source for suction, holding, or negative-pressure treatment functions.
Core requirement
The pump must fit into a small housing while still providing useful vacuum performance and stable suction response.
Application challenge
If the pump is too small, suction may be weak. If the pump is too large, the product structure, noise, and layout become harder to control.
Recommended pump solution
For this type of product, BD-04V is the more suitable brushed version because it provides 80 kPa vacuum with 20 L/min reference flow, which fits compact suction systems better than a larger pump platform.
Application result
It is suitable for personal care products that need compact vacuum generation, stable negative pressure, and easier integration into small equipment.
BD-04 Brushed Series Files and Technical Documents
Why Work With DC-PUMP as Your OEM Pump Supplier?
Professional Micro Pump Manufacturer
DC-PUMP focuses on miniature air pumps, vacuum pumps, diaphragm pumps, and piston pumps for industrial, medical, laboratory, and portable equipment. The uploaded catalog also shows multiple micro pump families across air, vacuum, liquid, and piston platforms.
Stable Quality Control
Each pump can be checked for key output parameters such as flow, pressure, vacuum, current, and noise before shipment.
OEM / ODM Support
We support customization of:
- voltage
- output range
- sealing materials
- pump structure
- connection design
- project-based matching
Engineering Support
Our engineers help customers select the right pump according to real working pressure, vacuum level, flow demand, installation space, and application logic.
Fast Sampling
We support fast sample preparation for testing and prototype development.
Export Experience
DC-PUMP products are supplied to customers in multiple industries and export markets for long-term OEM projects, and the company contact information is listed directly in the uploaded catalog.
If you are looking for a compact brushed DC diaphragm pump for OEM air pressure or vacuum suction applications, DC-PUMP can support model selection, material matching, and project-based customization. Contact us at admin@dc-pump.com.
